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3-in-1 Chemical Manufacturer & Supplier in Mumbai, India
3-in-1 Chemical Manufacturer & Supplier – Mahavir Chemicals are one of the leading manufacturer and supplier of excellent-quality of 3-in-1 Phosphating Chemicals.
Moisture and rusting made for each other Due to moisture or exposure to sun,wind and sea, metal surfaces and metal component get corroded and rusted.
Once the metal components attracts rust ,they can’t be put in the proper use . The rusted components have to be first cleaned of rusting before being used. This is possible only by using our the ultimate 3 in 1 Phosphating Chemical .
Our 3-in-1 chemical is well formulated which combines Degreasing + Derusting + phosphating in a single tank by dip or wipe applicationand further can be painted or powder coated. .
- 3 in 1 chemicals to remove light rust, light oil and formslight iron Phosphate coating
- 3 in 1 chemicals to remove light rust, medium oil content and form light iron phosphatecoating.
- Chemicals for ferrous, its alloy, aluminium components.For heavy rust and oil separate degreasing and Derusting chemicals should be use.
3-in-1 Chemical Manufacturer & Supplier in Mumbai, India – Mahavir Chemicals offers excellent quality of 3-in-1 Chemical . Our wide range of metal degreaser is very effective in removing any type of oil. Our Degreaser removes heavy oil such as Cutting Oil, Lubricating Oil, Lapping Oil, Coolant Oil, Grease, Dirt, etc. from any metal surface or component very easily and quickly.
Our Metal Degreasers are safe and Biodegradable. Our Degreasing chemicals are ready to use for any Metal surface Pre-Treatment.
Factors Taken into Consideration While Purchasing 3-in-1 chemical
There are a number of other factors that can have a big impact on performance and safety:
- Flammability – Degreasers often contain very flammable alcohols and hydrocarbon solvents. They can be cheap and effective, but can dangerous without proper ventilation, or around open flames, sparks (e.g. welding), or hot surfaces. Nonflammable degreasers avoid these safety issues, but are generally more expensive. Some nonflammable cleaners can be very toxic, containing hazardous solvents like Perchloroethylene, trichloroethylene or n-propyl bromide. High flashpoint (often called “high flash”) solvents have vapors that are less likely to combust in normal ambient temperatures (say below 140°F/60°C).
- Dielectric strength – If you plan to powered equipment, or need to switch it on before the solvent has flashed off, consider a degreaser with a high dielectric strength. Make sure you know the amperage and voltage of the circuits you are trying to clean before spraying anything onto the circuits, and evaluate the suitability of any cleaner in your application. Dielectric strength is the maximum electric field that the material can withstand before its insulating properties break down. The lower the dielectric strength, the more likely it will breakdown and allow electricity to flow through it and short out.
- Plastic / rubber compatibility – More care needs to be taken when cleaning plastic packaging, plastic components, rubber gaskets and seals. If the degreaser is incompatible with the plastic, it can craze (create small cracks), embrittle, or soften the material. Rubber seals may swell, shrink, or dissolve if exposed to a harsh solvent. A new degreaser should always be tested before being used extensively.
- Toxicity – N-Propyl Bromide (nPB), Trichloroethylene (TCE) and Perchloroethylene (Perc) are highly toxic chemicals commonly used in degreasers to provide cleaning performance in a nonflammable formula. There are documented court cases where workers suffered major health effects when exposed to high levels of these chemicals. Workers reported headaches, dizziness, and even loss of full body control. There are also possible links to reproductive problems and cancer. All of this has caused maintenance facilities to reconsider their solvent choices, especially with manual cleaning when exposure tends to be higher.
- Environmental issues – Volatile organic compounds (VOCs), solvents that add to smog, or solvents with high global warming potential (GWP) have been a focus of a number of regulators. Some state (e.g. CARB or California Air Review Board), municipal, and even industry-specific regulations restrict the use of high VOC or high GWP materials.
Frequently Asked Question
What Chemicals are used in Degreaser ?
What is Degreasing of Metals ?
What is the best Degreasing Chemical ?
How is Degreasing Chemical applied ?
What are the different type of Degreasing Chemicals ?
What precaution should be taken while using Degreaser ?
Why do I need a Degreaser ?
Cleaner Degreasers can clean oil, grease, oxides and handling contamination, from equipment and assemblies that include:
- Metal and fiber optic cable splices
- Motors and transformers
- Programmable Logic Controllers (PLCs)
- Pneumatic and hydraulic assemblies
- Electronics and electrical equipment
- Meters/measurement devices
Industrial strength degreasers are needed to remove grease, tar, asphalt, oil, and grime in these kinds of applications:
- Clutches, armatures, generators, and compressors
- Electrical motors and equipment
- Bearings, chains, cables, pulleys and gear drives
- Brakes, springs, and flywheels
What are the cleaning process to consider for Degreasing ?
It is common to clean grease and oil off of parts at a benchtop, work station, or in the field, which generally requires a manual cleaning method. Manual cleaning methods are more labor-intensive and less repeatable, so results may vary from operator to operator.
- Aerosol – Aerosol packaging is a sealed system, which ensures fresh solvent every time. The spray pressure and pattern can add agitation, like a scrubbing action. A straw attachment is generally included to spray into tight areas.
- Trigger spray – Spray bottles are common for water-based cleaners and isopropyl alcohol (IPA), but not for aggressive solvent cleaners.
- Liquid immersion – The part can be immersed in a tray or bucket of solvent cleaner, and then wipes, swabs and brushes used to scrub off tough soils. Heating the solvent can improve the cleaning performance, but for safety sake, should only be done with nonflammable degreasers.
- Presaturated wipes and swabs – For added convenience, wipes are available presaturated with a mild solvent like isopropyl alcohol.
Automated or Semi-Automated Degreasing Methods
For higher volume manufacturing, stamping or forming, or if minimal variability is required, like in critical applications like aerospace and medical, more automated cleaning methods are available.
- Ultrasonic – Ultrasonic cleaning equipment use sound waves to break apart grease and lift it off the part. Ultrasonic equipment usually has the option of heating the cleaning material to increase cleaning performance. Cross contamination can be a concern, so change solvent regularly. Ultrasonic cleaning might be too rough on sensitive parts and materials.
- Vapor degreaser – Vapor degreasing is the best cleaning process for the critical cleaning, like in aerospace and medical applications. Parts are submerged in a sump of boiling solvent or in a rinse sump with ultrasonics, and rinsed in solvent vapors. Specialized azeotropes or near-azeotropes solvents are required to avoid problems as the solvent is boiled and reconstituted over and over again.
- Batch washer – Parts are either stationary in a rack or run on a conveyor, and the degreasing agent (usually water-based and highly caustic) is sprayed over the parts.
Does a degreaser need to be nonflammable?
The most common method of identifying the flammability rating of a degreaser is the GHS (Global Harmonized System) flammable pictogram (see diamond symbol above). Other standards, like NFPA (National Fire Protection Association) and HMIS (Hazardous Materials Identification System), provide a rating from 0 to 4, zero being the lowest flammability rating, or nonflammable.
Do I need to shut off power before cleaning electrical equipment?
Are there degreasers that are more toxic than others?
While federal agencies have been slow in regulating nPB, CA OSHSB has a PEL of 5ppm and listed it as a developmental/reproductive toxicant under Prop 65. Pennsylvania has included it on its hazardous substance list. ACGIH has listed the TLV for nPB as 10 ppm, but there is a proposal to decrease it to 0.1 ppm. Comparable to TCE, PCE, and MeCl in toxicity, nPB has been determined by NTP as “reasonably anticipated to be a human carcinogen.” (source: NTP, “Report on Carcinogens, Thirteenth Edition: 1-Bromopropane”, http://ntp.niehs.nih.gov/ntp/roc/content/profiles/bromopropane.pdf.) Effective January 1, 2018, Ontario, Canada has implemented the ACGIH recommendations for nPB.
These risks have prompted maintenance facilities to rethink their solvent choices, especially with manual cleaning when exposure tends to be higher than the more automated cleaning processes. degreasing, by its very nature, is very hands-on, so close control of chemical exposure is generally very challenging. How many electricians do you see with a respirator? The best option is to avoid the most toxic solvents, even if they are legal and readily available.
The quickest and easiest method of identifying a potential concern is the GHS (Global Harmonized System) pictograms (see diamond symbol above). If you see the chronic toxicity pictogram (diamond containing person with exploding chest), that means the product contains something that can cause long-term effects. That doesn’t necessarily mean a carcinogen, but it should prompt you to look closely at the Safety Data Sheet (SDS). You may need to take extraordinary measures to reduce personal exposure, or if that is unrealistic for your application, avoid the product altogether. The acute toxicity pictogram (diamond containing skull and cross-bones) means the product can have a short-term health impact. Again, check the SDS carefully if you see this symbol
No Mahavir Chemical degreaser contains toxic solvents like nPB, TCE, and Perc. While you still should pay attention to label warnings, SDS, and wear adequate personal protection equipment (PPE), the requirements will not be as over-the-top to stay within a safe range of exposure. So if you are looking for best quality 3-in-1 chemical, Please contact Mahavir Chemicals –
3-in-1 Chemical Manufacturer & Supplier in Mumbai, India
Are there environmental concerns with using degreasers?
To complicate things, VOC is defined and measured differently by various agencies. A degreaser might be considered low-VOC according to the standard EPA (Environmental Protection Agency) definition, but may be high according to CARB. If low-VOC is the goal, Techspray sells cleaners with minimal VOC under the Precision-V™ brand.
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